Machine preventive maintenance

PREDICTIVE MACHINE MAINTENANCE

Caravan Reliability Services Provide Best bearing maintenance training and preventive and predictive maintenance as well as Machine preventive maintenance for the Industries.

What if we could monitor the condition of the machine on a regular schedule without stopping the machine?

The advantages of regular condition monitoring are:

  • Reduction of the Duration of Scheduled Maintenance: As the condition of the machine will be known well before the machine is stopped for maintenance, lesser time can be spent in visually inspecting components.

  • Reduction in the number of Unplanned Stops: Regular condition monitoring will reduce the number of unplanned stops as the condition and life of the various components can be predicted and a plan can be put in place to replace or repair them.

Our expert, Pratap Kemble, is a professional mechanical engineer with over 25 years of experience in the field of bearing technology, bearing maintenance, bearing lubrication, bearing lubrication methods. centralized lubrication systems, bearing failure analysis, and ultrasound condition monitoring. He and our team can not only analyses the condition of the machines but interpret the results and give a comprehensive report that helps customers make a more informed decision.

OTHER RELIABLE MAINTENANCE SERVICES PROVIDE BY CARAVAN RELIABILITY SERVICES:

Ultrasound Condition Monitoring (Predictive Machine Maintenance)

We can provide predictive machine maintenance . We can help you plan repairs ahead of time and increase machine life by accurately predicting the condition of machine components using our ultrasonic listening device.

Thermography service

We provide thermography service for industries. Our state-of-the-art thermal camera can sense minute variations in heat signature, creating an electronic image based off these differences that can be seen visually in greyscale or colour in real time, detecting component deterioration before failure.

Thermography is not only non-invasive (meaning that operation need not be stopped at all) but can also be used in areas that are otherwise either inaccessible, too dark or hazardous such as pumps, generators, motors, steam and air lines.

Laser shaft alignment ( Reliable Maintenance Services)

Using lasers, we can ensure that machine shafts are properly aligned with a high degree of accuracy, thus preventing malfunctions and, as a result, increasing the reliability of your machines. And that work is under our reliable maintenance services.

Endoscopy

Our endoscope, a thin fibre-optic camera, can be inserted into a machine to visually inspect components with minimal disassembly. This saves time and money that would otherwise be used up in completely taking the machine apart.

Images and videos can be saved, shared, or downloaded for future analyses.

Lube Management:

60 to 80 percent of all bearing failures (catastrophic, functional and premature) are lubrication-related: whether it’s poor lubricant for machine selection, poor application, lubricant contamination or lubricant for machine degradation.

With our ultrasound instruments we can help you identify lubrication starvation and prevent over lubrication.

Bearing Failure Analysis:

When bearings fail to meet their expected life or performance levels, the consequences are far reaching, and include; increased down time, high maintenance costs, loss of revenue, and missed deliveries.

This has a negative impact on your reputation, and your bottom line.

To help mitigate failures and provide remedial action, we can expertly examine, test, and analyses a wide range of bearing performance parameters both on-site or off-site. We can perform bearing failure analysis on your bearings regardless of brand, and where they were sourced.

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